SOLUTION OF THE PRODUCTION PROBLEMS BY KAIZEN APPLICATIONS IN AUTOMOTIVE SUB-INDUSTRY
OTOMOTİV YAN SANAYİİNDE KAİZEN UYGULAMALARI İLE ÜRETİM ALANI PROBLEMLERİNİN ÇÖZÜLMESİ

Author : Emre Bilgin SARI
Number of pages : 819-831

Abstract

Kaizen applications are the most systematic and frequently used concept that businesses use to solve their problems. Businesses that carry out continuous improvement work are pursuing to find out where there is an incongruity instead of a no-problem understanding. In this study, it is the subject of the studies on the problem of an inability to meet the customer demand of an operating company in the automotive supplier industry. Lean production techniques have been applied to the solution because the calculation of the takt time and the processing times are often over time, and the problems deal with many aspects that are linked to each other in a chain. Firstly, it has been determined from which area the problem of 13 production fields revealed on the existing workplace layout. Supermarkets were set up in the working area and the parts were moved by cars, and the new flat mold cleaning section was set up to solve the mold problems. After these improvements, the workplace is shown and the expected earnings from the improvements are announced.

Keywords

Kaizen, Lean Manufacturing, Automotive Industry.

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